Shandong Heze Sanyi Biological Engineering Co., Ltd. is one of the leading manufacturers and suppliers of high-temperature harmless disposal integrated machine in China. With abundant experience, we are committed to providing high quality equipment made in China with competitive price. Welcome to buy durable high-temperature harmless disposal integrated machine from our factory. Customized orders are welcome.
Product Overview
The high-temperature harmless disposal integrated machine is an all-in-one treatment equipment centered on high-temperature sterilization, featuring core high-temperature negative pressure dry rendering process, focusing on deep disinfection of dead livestock, poultry by-products and animal quarantine contaminants. Equipped with self-developed Sanyi high-temperature thermal disinfection technology, the chamber maintains stable controllable 130℃ sterilization temperature paired with closed negative pressure environment, fundamentally cutting transmission risks of zoonotic diseases. The machine integrates drying and rendering units without separate sterilization kettles, suitable for small-batch centralized disposal scenarios with compact structure and easy installation & commissioning. Different from normal-temperature fermentation equipment, this unit achieves full pathogen inactivation via high temperature, and treated materials have no live bacteria risks with compliant recyclable products, perfectly realizing three major goals: harmless treatment, volume reduction and resource utilization. Four standard models are available to match different daily processing capacity demands.
Core Supporting Accessories
High-temperature pressure-bearing liner: 12mm thickened stainless steel pressure chamber, resistant to high temperature, pressure and corrosion, no deformation under long-term high-temperature operation;
Constant-temperature heat conduction oil heating unit: High-power heater with zoned temperature control to ensure uniform temperature across entire chamber;
Negative pressure vacuum induced draft system: Vortex vacuum pump + deodorizing purification fan to maintain continuous negative pressure and collect waste gas for treatment;
Intelligent high-temperature PLC control system: Exclusive high-temperature program module locks sterilization temperature range, automatic shutdown protection under over-temperature or abnormal negative pressure;
High-strength stirring heat exchange shaft: Widened spiral blades expand material heat exchange contact area and improve uniformity of high-temperature sterilization;
Integrated thermal insulation protective layer: High-temperature resistant aluminum silicate cotton + stainless steel shell to reduce heat loss and cut power consumption;
Automatic feeding & discharging mechanism: Independent power drive for fully closed material loading and unloading without material exposure.
Complete Process Flow
- Material feeding pre-treatment: Dead livestock and poultry, slaughter leftovers are fed into inlet; integrated shredding model automatically crushes raw materials;
- High-temperature high-pressure sterilization stage: Chamber heats up to standard 130℃ with continuous material stirring. High temperature penetrates tissue to thoroughly eliminate bacteria, viruses and spores;
- Synchronous negative pressure drying: Vacuum unit generates negative pressure chamber, materials are dried at constant 100–140℃ for 4–6 hours. Negative pressure accelerates water vaporization to realize drying and volume reduction;
- By-product separation output: Dried materials are separated into high-protein meat bone meal and industrial grease, two recyclable resources compliant for market circulation.
Core Process Advantages
Core high-temperature sterilization process with standard 130℃ disinfection temperature for thorough pathogen elimination, exceeding basic industry disinfection standards;
Dual protection of negative pressure and high temperature, full waste gas collection and purification without odor diffusion or epidemic aerosol spread;
Zoned constant-temperature heat conduction oil heating eliminates low-temperature dead corners and biosafety risks caused by incomplete sterilization;
Integrated frame combines rendering and drying modules with small footprint, no need for multi-equipment serial production lines;
High-temperature processing requires no fermentation strains, stable and efficient operation all year round regardless of seasonal ambient temperature;
Dual interlock protection of automatic temperature and negative pressure control, automatic alarm and shutdown under over-temperature or pressure loss with high operation safety factor.
Application Scenarios
Small-scale slaughterhouses, animal epidemic quarantine stations, livestock and poultry breeding cooperatives, small regional harmless treatment stations.
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